Generally, polyester garments are cured at temperatures under 320°F. Polyester , first introduced to the American public in 1952, is famous for its wrinkle resistance, durability, hypoallergenic qualities and its ability to wick moisture. Polyester fabrics tend not to adhere to the pallet as securely as cotton fabrics, therefore be cautious not to shift the garment during printing. Only 65% of your image will be infused into the garment resulting in a distressed or vintage print. While screen printing on 50/50 blends is possible, there is significant expertise required to ensure that the final product will look great. Contract Digital Printing vs Contract Screen Printing. We are using a low bleed poly ink- on Badger softlock t-shirt. Traditionally, screen printing was always performed on 100% cotton materials. Read on to find out more about the process we’ve developed that makes attractive, accurate Screen Printing on 50/50 blends a reality. The first is dye migration – ink discoloration that occurs when exposure to high temperatures causes dye to “migrate” from the garment into the screen print ink. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. Apply ink with a single stroke, which is sufficient to achieve good coverage. Also, when heat is applied to polyester fabric it can cause it to shrink or burn. ; Cotton – The world’s most popular fabric, which is known for its breathability and moisture absorbing properties; Polyester – A stay dri fabric that is known not to absorb moisture and retain body sweat. Engineered for DTG imaging as well as printing directly on finished garments or roll fabrics, the water-based ink is compatible with cotton, cotton-blend, and polyester fabrics. Conway for All Your Screen Printing Needs! A similar workflow is used for DTG printing on polyester as it is for cotton. Only 65% of your image will be infused into the garment resulting in a distressed or vintage print. It’s time to push the boundaries and try to perfect screen printing on 50/50 blends. ... What can we screen print on? 65% color intensity 35% color loss due to cotton content. 65% color intensity 35% color loss due to cotton. Supplying ASI and SAGE Promotional Distributors Logo Printed Baby and Toddler Blanks Since 2000 While screen printing on 50/50 fabrics is possible, some colors are easier to capture than others. Traditionally, screen printing was always performed on 100% cotton materials. We offer 100% cotton blends, poly blends (50% cotton/50% polyester), and tri-blends (50% polyester/25% cotton/25% rayon or 50% polyester/37% ring-spun combed cotton/13% rayon). For best results, we recommend printing on Cotton, Polyester or Cotton/Poly Blend fabrics. As technology has advanced, there are now more accurate ways to monitor the temperature of the ink and the temperature of the 50/50 blend dyes in order to prevent this messy and unacceptable outcome. Screen-printed emblems can be heat sealed or … PolyesterClothing.com provides high-quality screen-printing services at affordable wholesale prices with low minimums and quick turnarounds and being #1 Baby & Toddler Blank Clothing Supplier. The major issue with screen printing on 50/50 t-shirts is the tendency of deep dyes to bleed through light … We can print on many surfaces! Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. These blended garments have plenty of advantages, but they also pose some of the same challenges that come with printing on fully … It’s time to push the boundaries and try to perfect screen printing on 50/50 blends. However, these strips don’t give an exact measurement of temperature, so they don’t work very well for something as precise as screen printing on 50/50 blends. Also, because of the high polyester content, these fabrics are more sensitive to heat which makes curing a trickier process. 65% color intensity 35% color loss due to cotton. Blend – A blend is a fabric or t-shirt material that is made up of more than one type of material such as cotton, polyester or rayon. A good polyester blend tee combines the breathability of cotton and the strength of polyester to create one unbeatable tee. © 2020 Gildan Activewear - All Rights Reserved. The second challenge is shrinkage. The third way is with a digital ink probe, but that process poses the same problem as the pyrometer. Screen Printing, the process of imprinting a logo or image onto a shirt, can be done with a 50/50 polyester and cotton blend. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. Polyester, first introduced to the American public in 1952, is famous for its wrinkle resistance, durability, hypoallergenic qualities and its ability to wick moisture. Poly-Cotton Blend blanks are recommended when a “Vintage/Retro Look” is desired. Screen Printing on Tri-Blends: A tri-blend garment will act more like carded cotton than a ring spun cotton garment. 3: 76 Prebuilt websites t… twitter.com/i/web/status/1…, @steinbg @type If you need further help or guidance please create a support ticket here > bit.ly/2XjZwXW a… twitter.com/i/web/status/1…, May this Christmas season bring you closer to all those that you treasure. Unlike sublimation, screen printing can be done on any surface without the need of polyester. 1: Develop a business idea Polos can be screen printed but cotton and cotton/poly blend fabrics must have a smooth surface (jersey knit) to obtain a clean print. Home / Screen Printing Supplies / Inks / Low Bleed/Poly Ink Low Bleed (LB) inks are formulated to be directly printed onto medium to dark colored, cotton/polyester blends & 100% polyester garments. Our proprietary process for screen printing on cotton/polyester blends utilizes all of the cutting-edge best practices and creates a fantastic result. Ringspun cotton or regular cotton? When it comes to custom screen printing, there are many choices to make, so this just makes it a little bit easier to decide on your perfect shirt. Conway are happy to answer any questions you have concerning screen printing on 50/50 blends—or any other screen printing needs you may have. Cotton fabrics . If you require strong jewel tones or a precise color match, a 100% cotton fabric will work better. While all of these are fast ways to ensure that printing is done correctly on other fabrics, the only real way to test 50/50 blends is through washing the fabric and seeing how the print held up. PRINTING TECHNIQUES. Features include short curing time, large color gamut, improved wash, extended shelf life, and more. This is important to consider, as the print outcome will vary depending on that fabric. Contact A.I.R. These inks provide great coverage and have a creamy body unlike most bleed resistant inks; therefore, making the ease of printing more simple. Natural fabrics are the ultimate choice for screen printing, as they tend to absorb the ink more readily than man-made fabrics do. However, as the market for printing on 50% cotton and 50% polyester has grown. Screen printing on 50/50 blends should only be done by the best, so contact us today with any questions you may have or to place a printing order for your own 50/50 blend fabric today! Try our Poly-Cotton Blend Blank Fabrics for a “Vintage/Retro Look”. High screen tension produces low off-contact (the space between the fabric and the screen), which is exactly what you need in order to get a good result on 50/50 blends. It may also shrink when dried after screen printing. However, it must be done carefully to avoid color bleeding and ensure a clear image. To achieve this, you may need to use a catalyst in your ink to reduce the curing temperature. At A.I.R. This goes for 100% cotton shirts as well as polyester or polyester blends. To avoid this, careful handling is essential when applying heat to polyester fabric, which can shrink or burn at high temperatures. Please call Branded if you have any questions. SLUB PRINTING TECHNIQUES: PLASTISOL-320 degrees, low flashing temperature, soft hand/ curable reducer at 5% WATER BASE INK-300/310 degrees (120 sec), low flashing temperature, retarder at 5%. Hey screen printers here is a quick video on screen printing polyester performance shirts. Cotton is the most widely produced natural fiber on the planet. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. These emblems are manufactured to withstand the harshest industrial laundering. Top 5 Questions About Direct To Garment T-shirt Printing, Keys to Success for Direct-to-Garment Printing on Dark Fabric. While this is helpful for screen printing on any fabric, it’s incredibly important when it comes to screen printing on 50/50 blends. Gildan’s strict quality control means that every shirt is manufactured with consistency and vibrant colors. Because of the different blend in fabric threads used, the ink won’t adhere to the fabric as easily as it would on 100% cotton garments. Our Texsource Polyester Inks are designed for use with cotton/polyester blends, 100% polyester, or stretchable poly fabrics (garments which can be difficult to print on due to their flexible nature and a process known as dye migration, where dye from polyester fibers is released into your ink when cured). However, as the market for printing on 50% cotton and 50% polyester has grown. The Gildan DryBlend 5.4 ounce, 50/50 Poly cotton Blend t-shirt is one of the most popular moister wicking shirts for screen printing. It’s also easy to access our digital marketing collateral online. As a fabric, it’s known for its … Add the products you love to a favorites list and share directly from our site. On a 50/50 blend, they will not appear true to the intended color. The most common garment are t-shirts but we can print on sweatshirts, jerseys, caps, … The last important step that creates a beautiful screen print on a 50/50 fabric is the curing process, which ensures that the ink stays on the fabric it’s been printed on. There are four standard ways to determine whether the cure of a print is correct, and one is better than the others. Sign up today to enjoy these benefits and more! We at A.I.R. For that reason, cotton/polyester blends are becoming more common. In addition, use a direct screen print only if you have a one-color print, or print two colors only if they do not butt up against one another. Try our 100% Polyester Blank Fabrics for a Vibrant Colored Designs. When polyester is heated to a temperature above 360°F the dye of the fabric turns gaseous, causing the ink to “migrate” from the garment into the screen print ink – creating ink discoloration. Another factor in dealing with screen printing on 50/50 blends is that it requires a different type of dye from those required to screen print on 100% cotton shirts. Cotton, Polyester, Cotton/Poly Blend. The first and most common way to check the cure is with heat-tape strips. More and more, however, customers are looking for alternatives. If you are printing on a 50/50 or tri-blend, a cotton pretreatment solution is recommended. Try our 100% Polyester Blank Fabrics for a VIBRANT/BRIGHT Colored Designs. Only 65% of your image will be infused into the garment resulting in a distressed or vintage print. As the market for 50/50 blends has increased, more screen printing companies are able to invest in these dyes, giving customers a wider choice of fabrics. Because it’s both easier and cheaper for this particular process. Conway, Inc.1116 MacDade Blvd, Building B Collingdale, PA 19023, Phone: 1-610-534-0500Toll-Free Phone: 1-800-342-2723, Copyright 2016 AIR Conway | All Rights Reserved | Powered by, Contract Screen Printer, Embroidery & DTG Videos. Polyester is a synthetic fabric. When it comes to printing basic garments, most screen printers turn to 100-percent cotton substrates. Using a good quality, low bleed, high opacity white ink for all of your darker … NOTE Poly-Cotton Blend blanks are recommended when a “Vintage/Retro Look” is desired. The first thing to pay attention to is the temperature of the fabric during processing. Cotton and cotton blends are the most popular choice for most printers and customers as they are soft and permeable, and organic cotton can be even softer again. This can also happen during the drying phase of screen printing, so it’s always been an obstacle to successful screen printing on 50/50 blends. Before going into production, allow a printed shirt to rest overnight and wash it to ensure that you have consistent coverage, good adhesion and no signs of dye migration. Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. We also do digital printing and embroidery, and we can walk you through making the best choices for your order. Our athletic and polyester screen printing inks are perfect for screen printing on cotton/polyester blends, 100% polyester or stretchable poly fabrics. Note: the Epson polyester pretreatment is only recommended on 100% polyester shirts. Pantone Color Match. This process is slower and more expensive than other options, but it’s a necessity for screen printing on 50/50 blends. However, there are Important Changes to note. Sublimation is also limited by the color of apparel being personalized. Due to its composition, a 50/50 fabric blend is highly susceptible to bleeding. High screen tension also lets you print with less ink, allowing for a thin ink film which creates a better product per the above. Baby Bibs - 65%-35% Polyester-Cotton blanks Wholesale – Bulk – Baby Bibs -Bandana Bibs – Infant Plain Color Bibs Achieve a “VINTAGE – RETRO Look” by Printing on Poly-Cotton Blend Fabrics. We are here to help! 2: Purchase the #avada #WebsiteBuilder bit.ly/2l3jd8A Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. Screen printing on 100% polyester presents two unique challenges. With screen-print emblems, ink is applied to the top of the fabric to give your logo or design a bright, glossy sheen. Conway, we make it our business to stay ahead of the trends. We’ve been in the business since 1988, and we’d be glad to help you make the best printing decision for your needs. It’s also difficult to create an exact pantone color on a 50/50 blend. What about ringspun cotton? 50% polyester, 37.5% Airlume combed and ring-spun cotton, 12.5% rayon, 32 single 4.0 oz/yd2, 136g/m2. Quality screen printing on 50/50 blends requires high screen tension. Screen printing on a 50/50 cotton/polyester blend t-shirt can be done using plastisol inks or water-based inks with the proper polyester-friendly additives. Follow ink manufacturer’s directions for curing time and temperature. 100% Polyester fabric allows for 100% of your image to be transferred into the fabric without losing the resolution of the original image. There are certain colors that are difficult to work with even on 100% cotton fabrics, such as purple, kelly green, royal blue, and turquoise. To prevent this problem, use highly opaque ink or print a base layer of a barrier material, and cure at the lowest recommended temperature. Cotton. Keeping ink film thickness as low as possible is vital, as it’s more difficult to control the temperature of the ink the thicker it is. Screen Print. Get access to our improved Inventory Finder and Product Search functions, where you can save your searches for fast future reference. However, this reading only reflects the temperature of the ink, not the fabric dye, and you need to see both for the best results. Use consistent off-contact printing (leaving space between the screen and the substrate), which allows a uniform application of ink to the shirt’s surface. The process of screen printing on a 50/50 blend involves heating the fabric that is going to be printed on, which can cause a 50/50 fabric blend’s dye to start to transition to a gas, which in turn causes the fabric dye to mix with the ink.
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